Building and Expanding a Modern Flow Production with LOSYCO
Customized Rail-Based Conveyor Technology for Greater Efficiency Along Your Production Line
Building an effective production line is a key step for many companies on the path toward modern, automated manufacturing. LOSYCO’s experts provide the right technology, cross-industry experience, and in-depth knowledge of the specific challenges facing industrial intralogistics. Together with your project team, we plan and implement custom conveyor solutions that make your production system fully efficient and competitive.
Line Conveyor
Your solution for the simultaneous movement of all trolleys in an assembly line: This conveyor system consists of a drive unit and an interconnected towing system, which is flush mounted into the factory floor. Operation stations are installed at individual workstations to transmit the workstation status to the control system automatically.
Trolleys
We design and manufacture your customised trolleys and transport platforms with various chassis concepts. Whether standardized, simple trolleys or custom-designed models – our transport trolleys are always tailored to your specific application and the corresponding rail system. Whether manually operated or motorized, with this technology, heavy loads are moved with ease.
LOXrail® System
Our LOXrail rail system in sizes 25 and 40 is the solution for your heavy-duty transportation application in your company. The flush installation means that there are no interfering contours and makes it easy to drive over with industrial trucks. The smooth running, high wear resistance and flexibility of the rail system guarantee a smooth process in your production. From up to 10 tons manually or 60 tons powered, your loads move easily on our rails, whether straight ahead, at intersections or around bends.
Cross Conveyor / Shuttle System
For transferring trolleys or transport platforms onto a parallel rail track, our cross conveyor is the ideal solution. These custom-designed and manufactured transfer systems enable the implementation of a production line across multiple areas within your facilities. Whether for a U-shaped transport system or for diverting workpieces from a line, our portfolio offers you the best options.
Electro Mover
The mover supports the movement of heavy loads and is coupled to our trolleys.
The system is a sensible alternative to motorized support when moving heavy loads without having to equip each individual trolley with a drive.
LOSYCO as your partner for implementation, integration and optimization
From stationary assembly to flow production
With the internationally proven LOXrail® rail system, you get a floor-guided rail solution that is designed for maximum flexibility, safety and efficiency. Whether you are converting from stationary assembly to flow production or setting up a completely new line - LOSYCO is your partner when it comes to implementing, integrating and optimizing your production logistics.
To the advantages
The advantages at a glance
Scalable systems from manual to automated
From manual push to fully automated PLC control, your LOXrail® system grows with your requirements.
Customized layouts can be realized
We plan your rail layout with crossings, curves, switches or freely movable platforms exactly according to the product, process and room structure.
Accessible areas remain intact
Installation flush with the floor means there are no tripping hazards, so your surfaces remain accessible and can be driven over by forklift trucks.
Ready for the smart factory
Digitally Connected and Automated Production Lines
Digitalization is a key factor in increasing efficiency and profitability in modern intralogistics. LOSYCO offers all the expertise required to support you. Whether it’s communication between control units, lifting systems, and workpieces, or feedback to your production control system – LOSYCO delivers measurable added value right from the start.
Where many companies view automation as a necessary challenge, we see it as a strategic opportunity. That’s why the quality of our service is reflected not only in the LOXrail® floor rail system itself but also in our planning, consulting, and concept development.
With thoughtful system architecture, clearly defined interfaces, and maximum openness to third-party integration, automation can be implemented both technically and strategically – tailored to your industry, personnel, and project goals.
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Transport Carts for Every Application
From Manual Push to Full Automation
Our custom-configurable transport carts can be adapted to virtually any requirement. During the project phase, we develop a tailored solution with you that supports everything from basic manual handling to semi-automated or fully automated scenarios. Each cart is designed to align precisely with your takt time and production flow. The configuration of the technical equipment and component selection is based entirely on your product range, line structure, and specific production needs – including automation of cart movement. With stationary drive units for trolleys or integrated drives in our transport vehicles, we implement cycle-accurate flow production – always aligned with your unique manufacturing logic and on-site conditions.
On request, the entire system can be controlled via modern PLC technology and equipped with safety sensors, light curtains, and signal devices. We also support integration with your existing IT infrastructure or ERP systems – ensuring full transparency throughout your internal supply chain.
Our team of experts provides end-to-end consulting – including ergonomics, maintenance planning, employee training, and strategic change management. This ensures your production line setup succeeds not only from a technical perspective but also in terms of organization and operational readiness. The result: greater efficiency across every step of your production workflow.
Contact usFlexible Rail Layouts for Any Manufacturing Logic
A core feature of the LOXrail® system is its highly flexible rail layout, tailored precisely to your project’s needs. Our specialists design and install layouts with crossings, curves, switches, or freely movable platforms – matched to your products, processes, and facility layout.
Thanks to flush-floor installation, the system is fully accessible for forklifts without special approval and can be integrated into already-used floor space. This creates a seamless, space-saving, low-maintenance, and long-lasting infrastructure – ideal for growing businesses or companies looking to comprehensively optimize their production logistics.
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Why Building a Production Line with LOSYCO Is So Efficient
With the LOXrail® system, you can move loads weighing tons – such as machines, vehicles, assemblies, or modular components – safely and with minimal effort. The flush-mounted circular rail creates a seamless infrastructure that eliminates tripping hazards, accelerates material flow, and reduces manual interventions.
This solution is especially suited for complex manufacturing environments where efficiency, safety, and reliability are top priorities. LOSYCO handles all steps of your project – from technical consulting and tooling selection to on-site execution – reliably and professionally.
Switching to a rail system optimizes numerous areas: it reduces unnecessary interfaces, lowers the risk of human error, and enables parallel processing of subassemblies along the line. By eliminating the need for floor-level transport equipment like forklifts, you shorten travel paths, improve workplace safety, and significantly reduce the effort required to manage internal transport processes.
Request adviceGet in touch with us
Do you have questions about intralogistics, would you like individual advice or would you like to discuss a specific project with us? Then please feel free to contact us.
Simply use the adjacent contact form and tell us your request - we will get back to you promptly and reliably. We will, of course, treat your inquiry confidentially and with due care.
E-mail: info@monvalis.de
Telephone: 0521 9259-102